Non-Contact Metrology: QUICK VISION QV APEX Guide
Mitutoyo Measuring delicate micro-components or flexible plastic parts with touch probes introduces material deformation and slow inspection bottlenecks. Standard tactile measuring tools struggle to capture complex surface contours quickly without damaging sensitive parts. The QUICK VISION QV APEX resolves this quality control challenge by combining high-speed CNC optics with non-contact 3D vision measuring technology.
This guide explores how integrating a QV APEX vision system elevates quality control across precision manufacturing lines.
What Is the QUICK VISION QV APEX?
The MITUTOYO QUICK VISION QV APEX is an advanced automated CNC vision measuring machine manufactured by Mitutoyo for non-contact inspection.
Featuring programmable LED lighting, high-resolution color optics, and motor-driven stages, this system measures complex component geometries rapidly. Metrology engineers use this versatile platform to inspect micro-electronics, medical devices, and stamped metal components effortlessly.
Key Operational Advantages
Upgrading to a QUICK VISION APEX system provides clear technical benefits for quality assurance teams:
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High-Speed CNC Operation: Automated stage movement executes pre-programmed multi-part inspection routines at maximum throughput speed.
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Programmable LED Illumination: Coaxial, stage, and multi-segment ring lights highlight fine edge contrast on difficult surfaces cleanly.
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Tracking Auto Focus: High-speed image autofocus locks onto surface elevations accurately without contacting delicate parts.
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Advanced Vision Software: Powerful optical software analyzes edge features, hole patterns, and complex geometric tolerances automatically.
Common Workshop Applications
Quality inspectors and production engineers rely on the QV APEX machine for vital daily inspection tasks:
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Semiconductor Inspection: Measure silicon wafer features, lead frames, and micro-chip surface traces cleanly without surface contamination.
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Medical Device Audits: Verify intricate stent dimensions, syringe tips, and surgical tool edges with high repeatability.
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Precision Stamping Checks: Inspect fine blanked gears, lead frames, and stamped contact pins at high production speeds.
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Plastic Injection Molding: Audit flexible rubber seals and molded plastic housings without applying probe tip contact pressure.
How to Inspect in 4 Simple Steps
Follow these basic steps to execute automated vision inspection runs:
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Mount Workpiece: Place the component onto the glass glass stage fixture smoothly.
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Load Part Program: Select the automated measuring routine inside the vision metrology software interface.
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Execute CNC Run: Start the automatic sequence to run lighting and image capture routines.
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Review Report: Analyze automatically generated pass/fail dimensional reports against CAD drawing specifications.
Final Thoughts
The QUICK VISION QV APEX converts complex optical checks into fast, fully automated quality routines. By delivering non-contact precision at high throughput speeds, this advanced system safeguards product quality and accelerates shop floor productivity.
CNC vision measuring machine equipped with color CCD camera
Programmable power turret with high magnification reproducibility is used
Feature surface, edge and pattern autofocus systems offering measurement
Equipped with tracking focus function
Ring fiber illumination along with transmitted illumination
coaxial reflected illumination provide as standard